VISIONSAFETYAI  /  Industrial Restricted Zone Detection

PLC & SCADA Compatible

visionsafetyai@gmail.com

Specifications

Technical Specifications

Complete system specifications for safety engineers, procurement teams, and plant automation engineers.

<200ms Total response time
99.4% Detection accuracy
60–100 Frames per second
16 Max camera feeds
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Camera Requirements

Type IP network camera — wired PoE ethernet
Resolution 1080p (2MP) minimum · 4MP recommended
Frame rate 25 FPS minimum · 30+ FPS recommended
Stream protocol RTSP H.264 / H.265
Ingress protection IP66 or IP67 — dust and waterproof
IR illumination Required · 30m range minimum · Active IR or dual-light
Lens 2.8mm wide or 4mm — based on zone width and mounting height
Mounting height 4–6 metres above zone, angled to cover full danger boundary
Recommended models Hikvision DS-2CD2143G2-I Dahua IPC-HDW2849H CP Plus CP-UNC-TA21L3
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Detection Server

CPU Intel Core i5 8th gen+ or AMD Ryzen 5+
GPU — required NVIDIA CUDA GPU · GTX 1650 min · RTX 3060 recommended
RAM 8 GB minimum · 16 GB recommended
Storage 256 GB SSD minimum
Operating system Ubuntu 20.04 LTS · Windows 10 / 11
Max simultaneous feeds 16 cameras (RTX 3060) · 4–6 cameras (GTX 1650)
Hardware options Industrial fanless PC — DIN-rail mount NVIDIA Jetson Orin Standard tower PC (temporary)
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PLC & Automation Integration

Universal — dry contact relay NC relay output · 24VDC / 220VAC · 10A rated · Wires in series with any E-STOP circuit
Modbus TCP Server mode · Port 502 · Holding + input registers · Zone status bits
PROFINET IO IO Device mode · GSDML file provided · Siemens TIA Portal compatible
EtherNet/IP Adapter mode · Studio 5000 AOI provided · Allen-Bradley tested
OPC-UA Server mode · All zone nodes exposed · SCADA / DCS subscribable
REST API JSON · Zone status · Alarm events · System health · Custom integrations
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Network Setup

Topology Isolated safety LAN recommended · All devices on same subnet
Camera cabling Cat6 PoE ethernet · Max 90m per run without extender
Recommended switch Industrial DIN-rail PoE switch — TP-Link TL-SG1210MPE or MOXA
PLC connection Same LAN or dedicated safety subnet · Gigabit recommended
Internet required No — full air-gapped operation supported
Remote access Optional — via customer VPN only

Performance Metrics

Total response time <200ms capture → detection → signal → relay
Detection accuracy 99.4% on industrial worker validation dataset
FPS — RTX 3060 60–100 FPS per camera feed
FPS — GTX 1650 20–40 FPS per camera feed
False positive rate <0.3% with 3-frame confirmation
Operating temp — server 0°C to 55°C
Operating temp — camera –40°C to 60°C (IP67 rated)
Uptime 24/7 continuous · Auto-restart · Watchdog timer
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Installation & Commissioning

Installation time 1–2 days per zone — camera mount, cabling, config, validation
Power supply 220V AC · UPS for detection server strongly recommended
PLC wiring Relay contacts wired in series with existing E-STOP circuit
Commissioning ROI calibration · False-positive testing · 30-cycle validation · Sign-off report
Operator training Half-day operator training included
Maintenance training Full-day for maintenance staff · Documentation provided

Need a site-specific bill of materials?

We'll assess your zones and produce a custom equipment list with procurement-ready part numbers.

Request BOM & Quote